Flow problem

Material Bridging in Silos

High level readings with little discharge can indicate material spanning an empty space. Keep the outlet area controlled while the last reliable operating information is reviewed.

HomeProblems and requirementsMaterial Bridging in Silos

Flow problem

Describe discharge changes without probing the blockage

An unchanged high level above a running feeder can indicate a supported mass. The space beneath it must be treated as a possible release path.

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Material bridging in silos can support product above an empty space. Observations from approved positions and the receiving capacity below the outlet belong in the removal plan before any material is disturbed.

A bridge can fail without warning. Isolate connected equipment, prevent access beneath the outlet and do not strike, probe or enter the vessel to test it.

Plan where released material could travel

A bridge can sit above an empty space and change without warning. The last level, feeder response and any hollow flow pattern help describe the condition from outside. Note whether material stopped at once or narrowed gradually; that observation is safer and more useful than attempting to probe the stored mass.

Maintain the outlet exclusion in place

The site controls connected equipment while the contractor assesses how material could be released and recovered.

The silo de-bridging service addresses supported material. If the symptom is a narrow central flow channel, read about rat-holing. Remote cleaning before silo entry explains why external options are considered first.

A high level that does not fall while the feeder runs may point to supported material above a void rather than an empty vessel.

Opening the outlet can release the supported load

Opening, striking or probing the outlet can release material supported above a void. Record the high level and poor discharge from approved positions while the area beneath remains clear. The removal plan must account for where that load could travel and whether the receiving equipment can contain it.

Trying to restore reliable flow?

Record the suspected bridge from a safe position

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Next step

What do the level and feeder show?

Report the level trend and feeder behaviour from approved positions, with the outlet and the area beneath it kept controlled.

Silo flow problem

Your silo and site details

Give the affected silo, when the flow changed and anything already checked.

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