Flow problem

Rat-Holing and Poor Flow

Centre discharge can continue while product remains against the wall. Delivered quantities and level trends reveal the resulting loss of usable capacity.

HomeProblems and requirementsRat-Holing and Poor Flow

Flow problem

Explain how the outlet flow has changed

Continued centre flow can disguise product standing against the wall. The loss appears gradually when dispatched quantities are compared with the level trend.

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Rat-holing and poor flow show up when discharge continues through a narrow channel while the wall retains product. Repeated quantity and level comparisons are more useful than a single photograph or isolated alarm.

Do not enter the vessel or work beneath the outlet to confirm what remains. Keep the area controlled until the material position and approval route have been reviewed.

The draw-down pattern helps separate a wall-retention problem from an outlet or feeder fault.

Some flow can continue while usable capacity falls

During rat-holing, a narrow channel may keep feeding product while material stands against the wall. Compare dispatched quantities with the level trend to see that gradual loss. A silent feeder and unchanged level indicate a different restriction and should be reported separately.

For powder build-up, see powder silo cleaning. A local restriction may need silo blockage removal. The article on why silo material stops flowing sets out the distinctions in plain language.

A central channel visible in level trends with material remaining at the walls points to a different task from a completely blocked outlet.

What operator record helps identify rat-holing. Level trends, discharge quantities and observations of a narrow central draw-down can show that material remains against the wall while some flow continues.

Trying to restore reliable flow?

Compare the flow pattern with recent loading

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Next step

Does material remain against the wall?

Share draw-down observations, discharge quantities and recent loading so retained wall material can be separated from an outlet fault.

Silo flow problem

Your silo and site details

Give the affected silo, when the flow changed and anything already checked.

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